Research

Mixing the Perfect Batter

Glass spheres suspended in glycerol form granules depending on the amount of spheres and the mixing stress. With fewer particles (orange), the mixture remains fluid. With many particles (blue), the suspension is granulated. And in-between (green), whether clumps of grains form depends on the mixing stress. With low stress (bottom row), no clumps form, in contrast to high-stress mixing (top row).

In baking, there’s a point when wet and dry ingredients get combined to form the batter (or dough) that eventually becomes a tasty treat. Experienced bakers know that the ratio of wet-to-dry must be just right for the final product. Too dry and the mixture won’t come together; too wet and the final product is a soggy mess.

Mixing liquids and powders is ubiquitous outside the kitchen, too. Ceramics, concrete, laundry detergent, chocolate — all involve this critical step. To understand how these mixtures transition from fluid to clustered granules to granulations (think wet sand), researchers carefully studied a mixture of glass spheres and glycerol. When there were relatively few particles in the mixture (in technical terms, a smaller “particle volume fraction”), the mixture was fully fluid (top image, orange background). When the ratio of particles-to-liquid was high, the mixture was granular (blue background). And in-between these ratios, whether the mixture formed clumps, or granules, depended on how it was mixed (green background). Vigorous mixing (top row) formed large granules, which consisted of a wet, jammed interior and an outer layer of dry particles (lower image).

Their observations allowed the researchers to predict what ratio of liquid and powder is needed, and how much mixing is necessary, to create a desired outcome. (Image and research credit: D. Hodgson et al.; via Physics Today)

A cross-section of a granule, showing the wet, jammed interior (left) surrounded by a region of dry particles (center, enclosed between red dashes).
A cross-section of a granule, showing the wet, jammed interior (left) surrounded by a region of dry particles (center, enclosed between red dashes).
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