FYFD

Tag: 3D printing

  • Active Cheerios Self-Propel

    Active Cheerios Self-Propel

    The interface where air and water meet is a special world of surface-tension-mediated interactions. Cereal lovers are well-aware of the Cheerios effect, where lightweight O’s tend to attract one another, courtesy of their matching menisci. And those who have played with soap boats know that a gradient in surface tension causes flow. Today’s pre-print study combines these two effects to create self-propelling particle assemblies.

    The team 3D-printed particles that are a couple centimeters across and resemble a cone stuck atop a hockey puck. The lower disk area is hollow, trapping air to make the particle buoyant. The cone serves as a fuel tank, which the researchers filled with ethanol (and, in some cases, some fluorescent dye to visualize the flow). Like soap, ethanol’s lower surface tension disrupts the water’s interface and triggers a flow that pulls the particle toward areas with higher surface tension. But, unlike soap, ethanol evaporates, effectively restoring the interface’s higher surface tension over time.

    With multiple self-propelling particles on the interface, the researchers observed a rich series of interactions. Without their fuel, the Cheerios effect attracted particles to each other. But with ethanol slowly leaking out their sides, the particles repelled each other. As the ethanol ran out and evaporated, the particles would again attract. By tweaking the number and position of fuel outlets on a particle, the researchers found they could tune the particles’ attractions and motility. In addition to helping robots move and organize, their findings also make for a fun educational project. There’s a lot of room for students to play with different 3D-printed designs and fuel concentrations to make their own self-propelled particles. (Research and image credit: J. Wilt et al.; via Ars Technica)

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  • Drops of Fiber Suspensions

    Drops of Fiber Suspensions

    To 3D print with fiber-infused liquids, we need to understand how these drops form, break-up, and splash. That’s the subject of this research poster, which shows drops of a fiber suspension forming and pinching off along the top of the image. In the lower half of the image, drops of the suspension hit a hydrophilic surface and spread. How the drop and its fibers spread will affect the final properties of the printed material. (Image credit: S. Rajesh and A. Sauret; via GoSM)

  • Mimicking Plant Movement

    Mimicking Plant Movement

    Many plants control the curvature of their leaves by selectively pumping water into cells that line the outer surface. This swelling triggers bending. Engineers created their own version of this structure by 3D-printing trapezoidal shapes onto a fabric. Then, they heat sealed a second layer of fabric over this, creating airtight channels. When inflated, these channels make the structure bend, allowing them to create complex shapes by selectively inflating different areas. (Image credit: T. Gao et al.; via GoSM)

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    Liquid Metal Printing

    Engineers have developed a new 3D-printing technique that uses molten aluminum to quickly manufacture large-scale parts. This Liquid Metal Printing method deposits the metal into a bed of tiny glass beads, which hold the metal in place while it cools. In minutes, they can produce furniture-sized parts, but that speed comes at a cost in resolution; the printed parts are rough, but they have the strength to withstand further machining by bending, milling, etc. The process is also well-suited for reusing scrap metal. The team hopes their method will be a useful prototyping tool as well as a possible manufacturing technique in architecture and construction. (Image and video credit: MIT News; research credit: Z. Karsan et al.)

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    Liquid Lace

    3D printers are a neat apparatus for exploring flow instabilities. If too much material is extruded compared to the speed of the printer head, coiling takes place. But under-extrusion creates patterns, too. Here, researchers show how under-extrusion can create a stable lace-like pattern. Once dried, the material can stretch, but only in certain directions, a bit like many textiles. (Video and image credit: L. Dreier et al.)

  • Switchable Explosives

    Switchable Explosives

    Explosives are used in many fields, including mining and demolition, but storing these devices is difficult and dangerous. Hundreds of accidents — many resulting in fatalities — have happened over the decades, simply because there is no true “off-switch” for explosive devices. But a group out of Los Alamos believe they’ve changed that.

    Without water in the device, the outer surfaces burn, but no explosion takes place.
    Without water in the device, the outer surfaces burn, but no explosion takes place.

    Using 3D-printing, the researchers built an explosive lattice filled with empty voids. With air in these gaps, any attempt to light the explosive fizzle. The outer layers of the explosive burn, but there’s no detonation. It is, relatively speaking, safe for storage.

    When the voids are filled with water, the explosive detonates when lit.
    When the voids are filled with water, the explosive detonates when lit.

    But once the device is filled with water (or another liquid), the story is different. In this situation, the blast wave propagates and the explosive detonates, releasing 98% more energy than in its “storage” mode. Changing the liquid inside the device can enhance the explosive energy, too, which could allow users to tune the discharge. (Image credit: S. Moses; video and research credit: C. Brown et al.; via APS Physics)

  • Surface Fat Gives Chocolate’s Mouthfeel

    Surface Fat Gives Chocolate’s Mouthfeel

    Understanding the interactions of food and our mouths is incredibly difficult. There are lots of changes going on: shape changes from chewing, viscosity changes as saliva lubricates the food, and, sometimes, phase changes from the heat of our bodies. Add to that the sensitivity of our papillae-covered tongues, and it’s a lot to manage all at once. Recently, researchers have turned to 3D-printing to create a more realistic lab version of our mouths.

    The team 3D-printed a papillae pattern matching the size and distribution of an actual human tongue, then molded that pattern onto a silicone elastomer. The result? A replica tongue that matches a human one in terms of softness, wettability, and surface roughness. They then attached their tongue to a rheometer to measure the friction between the tongue and dark chocolate.

    Their experiments simulated licking, eating, and swallowing the confection. During licking and eating, they found that the chocolate was lubricated by a layer of fat directly between the tongue and the food. Their results suggest that one way to make healthier chocolate options is to concentrate fat into the surface layer of the chocolate while lowering the fat content inside the bar. (Image credit: D. Ramoskaite; research credit: S. Soltanahmadi et al.; via APS Physics)

  • Twisting Free

    Twisting Free

    Anyone who’s dealt with hot glue guns is familiar with the long, thin tails of glue they leave behind. 3D printers suffer from a similar problem with the nozzle pulls away from viscoelastic materials like plastics and polymers. Little tails, like the ones seen above, are left behind on the part and must be cleaned away by hand. The source of the trouble is the elasticity of the fluid. Pulling on these liquids stretches them into long thin strands as the molecules inside the fluid resist. But researchers have found an alternate method to break the liquid cleanly: twisting.

    When a viscoelastic liquid bridge gets twisted, the liquid undergoes what’s known as edge fracture, an elastic effect that creates an indentation that forces its way inward and breaks the bridge’s connection cleanly. Since the technique only requires spinning the 3D printer’s nozzle when detaching, it should be relatively easy for printer manufacturers to implement! (Image credit: 3D-print – T. Claes, illustration – H. Hill/Physics Today, animation – S. Chan et al.; research credit: S. Chan et al.; via Physics Today)

  • Programmable Capillary Action

    Programmable Capillary Action

    Capillary action combines the cohesive forces within a liquid and the adhesive forces between a liquid and solid to enable a liquid to fill narrow spaces, even against the force of gravity. To control capillary action, researchers are 3D-printing what they call “unit cells,” tiny structures that water and other liquids can climb. There’s no pump raising the liquid through these structures, just capillary action.

    In a particularly neat demonstration of the technology, the researchers built a tree-like structure out of many open-walled unit cells and placed the “root” system in a closed reservoir. Capillary action drew liquid up the structure to the tips of its branches, where the dyed water evaporated. The process is similar to transpiration in trees, though in trees, capillary action provides much less of the lift. (Image and research credit: N. Dudukovic et al.; via Nature; submitted by Kam-Yung Soh)

  • Fast-Switching Multi-Material 3D Printer

    Fast-Switching Multi-Material 3D Printer

    For 3D printers to reach their potential, they need to handle more than one material and be able to swap quickly and seamlessly between them. That’s a tall order given how different materials like silicone and wax are. But a new 3D printer tackles that challenge using microfluidic nozzles designed extrude multiple fluids in quick succession. 

    The nozzle controls which fluid it ejects by pressurizing individual fluids, allowing it to switch from one to another up to 50 times a second (first image). Multiple nozzles, each containing multiple fluids, can be used to print periodically-patterned designed more quickly than previously possible (second image). The system can even directly print air-powered robots with both soft and hard components (third image). (Image and video credit: Nature, with M. Skylar-Scott et al.; research credit: M. Skylar-Scott et al.; via Nature; submitted by Kam-Yung Soh)