Using Sound to Print

Inkjet printing and other methods for directing and depositing tiny droplets rely on the force of gravity to overcome the internal forces that hold a liquid together. But that requires using a liquid with finely tuned surface tension and viscosity properties. If your fluid is too viscous, gravity simply cannot provide consistent, small droplets. So researchers are turning instead to sound waves

Using an acoustic resonator, scientists are able to generate forces up to 100 times stronger than gravity, allowing them to precisely and repeatably form and deposit micro- and nano-sized droplets of a variety of liquids. In the images above, they’re printing tiny drops of honey, some of which they’ve placed on an Oreo cookie for scale. The researchers hope the technique will be especially useful in pharmaceutical manufacturing, where it could precisely dispense even highly viscous and non-Newtonian fluids. (Image and research credit: D. Foresti et al.; via Smithsonian Mag; submitted by Kam-Yung Soh)

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